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Rob
Mobile: 0409 125 315
Email: rob@superen.com.au
John
Mobile: 0422 177 567
Email: john@superen.com.au
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Solar Panel Mounts
Solar Cell Grading (A,B,C,D)
Solar cell grading (A, B, C, D)
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With solar cells accounting for 60%+ of the solar panel manufacturing costs, solar cells are the number one component used to cut overall costs of a solar panel.
Needless to say, it’s important to ensure that a PV manufacturer isn’t cutting costs on this precious part of your PV module.
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From our experience, in the current market situation it’s extremely difficult to source grade B solar cells.
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Those cells are often used by quality PV manufacturers to run tests OR by louzy PV manufacturers to cut costs of the PV module.
The worrying question here is: where do all these grade B cells go?
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How are grade (A, B, C, D) cells classified?
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There’s a lot of confusion between different grade solar cells. Any deviation is often graded as B, however a correct classification is complicated because there are dozens of different solar cell defects that can occur.
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Below is an attempt to design a classification (A, B, C, D) of solar cells, and is a summary of a more in-depth report.
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1. Grade A solar cells
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Grade A cells are simply without any visible defects, and the electrical data are in spec.
The specifications of the cells can be measured with cell testing equipment.
The perfect grade A cell may still have a slight bend of <= 2.0mm and a tiny color deviation is permitted.
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Below is a grade A solar cell. Due to the light the color seems to deviate, but in fact, this is a flawless solar cell:
2. Grade B solar cells
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Grade B cells have visible but tiny defects, and the electrical data are in spec.
The following visible defects are common:
1. Slight bend of 2.0mm – 2.5mm
2. Color deviation, Visible yellow area takes more than 1/4 area of total on the Surface
3. Missing prints < 0.5mm
4. Part of front Busbar missing, missing area ≤ W:0.5mm×L: 5mm
5. Paste leakage, for a single area: 0.3mm – ≤2.0mm2
6. Scratch, length 15-50mm
7. Water marks, L<15mm,W<2mm
Here a couple of examples of Grade B solar cells:
Grade B Solar - Colour Deviation
Grade B Solar - Paste Leakage
Grade B Solar - Large Bend
3. Grade C solar cells
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A Grade C solar cell has visible defects, and the electrical data are off-spec.
All solar cells with defects worse than Grade B can be classified as Grade C.
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Or
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A solar cell can be graded as C when the partly broken cell which could be cut into smaller pieces and re-used.
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Here are a number of Grade C solar cell examples:
Grade C Solar - Chipped / Chipped Corner
Grade C Solar - Missing Print
Grade C Solar - Busbar Missing
Grade C Solar - Water Mark
4. Grade D solar cells
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A Grade D solar cell is broken and can not be cut in smaller cells.
There’s not much you can do with these.